Our site in Velbert offers the whole process chain from project planning to the building of automation units, special machinery, gauging and testing - all designed in accordance with your special requirements and product characteristics.
- Project planning
- Electrical Planning
- Fabrication and Assembly
- Control engineering
- Software development
- Service and maintenance
Consider - plan - design - implement:
At these stages our Project Teams work together with you to produce economically viable automation solutions - right from the initial beginnings of a solution right through to commissioning the unit on site at its destination. Assembly units with an overall length of upto 70m are possible. We advise and propose solutions aimed at offering you the best possible utilisation for your machine or unit (process and time optimised) at a good price. At the start of a project we put together a team from every special area which aims to produce an optimal result based on your special requirements.
All services in one go:
- Mechanical and electric design
- Assembly, construction of control systems and electro installation
- Software development and process optimisation
- Commissioning at destination
- Maintenance and service
The design department is made up of engineers and technicians with many years‘ experience. By using 3D-CAD systems and corresponding interfaces for true data formats, it is possible to work together with our customers on detailed drafts even at the project-planning phase which are eventually included in the subsequent equipment design.
Through a modular system of design components which is constantly increasing, we are able to place focus in the design on complex solutions for the customer and to achieve very short process time.
The basic pre-requisite for the increasing requirement to automate complex specialist machines is good software planning which has been well thought-through. As well as SPS control concepts, we are just starting to specialise in the sector covering PC-supported control systems.
Electrics are designed as per customer requirements using ePLAN or E-CAD software such as TreeCAD.
Production and Assembly
Because of the constantly changing tasks required in the construction of special-purpose machines, our expert staff have acquired extensive experience which stands us in good steam when assembling and commissioning. The The ground plan of our building allows us to build machines which are 70m long.
Construction of control systems
We work closely with our electrical designers to introduce the control system concepts which have been developed. This includes building the control cabinet and the electrical integration of the external control components. Our switchboard units of course comply fully with all standards within the context of CE-identification and are tested and documented in accordance with valid VDE and EN standards.
A good machine stands out not least because off well thought-out software. Our Software Development Team is made up of programmers who are experienced in the automated sector. The software solutions are implemented as per requirements using PC, SPS or micro-control systems.
Amongst others, the extensive range includes robotics, image processing, carrier logistics, recording of operational data and control systems, production of software tools for testing and gauging, transponder technology and recording of read-outs and data base programming.
Commissioning the units takes place with the whole Project Team working very closely together. At this stage, the equipment concept is checked in detail for optimisation potential and partially adjusted. Once the individual stations have undergone a trial run, the whole unit is fatigue-tested before it is shown to the customer for their initial inspection. After successful inspection your unit is transported to your premises and put into operation on site.
Service and Maintenance
Our Service Team work closely with our special departments to ensure that any malfunction is eliminated. Any spares required are obtained quickly. We also offer maintenance contracts which have been discussed and agreed with our customers